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MasTec Power Relays

OEM Low Cost DIN Rail Smart Power Control Modules

either

Relays or PNP or NPN Power Transistors

MasTec continues to expand its line of OEM products. This is a broad product range, very comprehensive.

There are now available in this range 80+ different models of Power Controllers, with either Relays or PNP or NPN transistor outputs.

We believe you will not find a product like this with a lower price and more flexibility and options.

We needed this technology in house for a product and could not find a nice easy solution. This is the reason we have built these units. We are applying this unit in field situations, linked to micros for controlling pumps, irrigation valves, lights etc

What we required in our wish list -- you may require these also.:

DIN Rail mount
12-24 VDC powered for DC models
100-260 VAC for AC models - universal.
Low power usage < 3 watts
Screw Terminal connectors
Relays with 10 Amps at 250 VAC resistive loads or 2 Amps Inductive loads
Simple to complex threshold adjustment on the power controllers
AC On/Off Input threshold factory set for 110 VAC or 220-230-240 VAC systems - international markets
DC On/Off Input thresholds factory set for 12 - 24 VDC PLC systems
DC On/Off Input thresholds preset from 0 -10 VDC - We flash the presets for you
DC On/Off Input thresholds field adjustable from 0 -10 VDC.
One shot preset timer controls the outputs On time - We flash the presets for you
Latching relays
Reasonable cost
Industrial harden design

The MasTec Range

A broad range of Low Cost Smart Power Control Modules with either Relays or NPN or PNP Power Transistors.

What makes them Smart ?

The AC controlled modules have a logic invert input and a master release input.

The DC controlled modules have a logic invert input and a master release input. Additionally they have various models with DC inputs with adjustable On levels and Off levels -- These are the two threshold voltages when the output is turned ON and turned OFF.

There are three categories of inputs in these products. Each has a different levels for Input thresholds for deciding when to turn On and when to turn Off.

Set at the factory
Preset Flashed by MasTec at your ordering time
Adjustable by you in the field or on the bench

Some examples of the models available :-

Set model - Input threshold levels set at manufacture time

Typical cases:-

1/ You need to control power relays or power transistors with AC levels 0-110VAC or 0-240VAC.

Smart Power Controllers AC Set models work well on control logic levels from 90 to 250VAC, with no adjustments

2/ You need to control power relays or power transistors with DC levels of 12 or 24 VDC?

Smart Power Controllers DC Set models work well on control logic levels from 12 to 24 DC, with no adjustments

Preset model -- SWS flashs the input thresholds at your ordering time

You need to control power relays or transistors with non standard PLC Logic Levels

Typical Cases are

1/ You need to control power relays or power transistorsuse using any of these logic types - PC digital I/O system (TTL - 5VDC), a Micro (3.3 VDC), a Controller ( 9 VDC) or a PLC ( 12 VDC )?

Smart Power Controllers DC Preset models work well with all these Logic Levels and types.

Adjustable model -- by you in the field or on the bench

You need to control power relays or power transistors with DC levels.0 -10 VDC, not necessarily a logic control signal.

Typical Cases are

1/ You need to control power relays or power transistors with a non logic level system. A varying DC signal from a field gauge like a temperature transmitter, pressure gauge or flow meter etc

Smart Power Controllers Adjustable models don't need Logic Levels to switch, just connect a varying 0-10 VDC input and adjust the Hi and Lo threshold levels inputs at setup time in the field and you can control power.

Additional Control Inputs:

Input line to "Invert Data", to allow correct control for inverted logic
Input line that does a "Master Release" on all outputs
Input line to "Invert the logic of the Master Release" line to allow correct control for inverted logic
Input line for "One Shot Timers Master Release"
Input line for "Latching Outputs Master Release"

Additional Features and Models

One Shot Timer Models
LCD Display for I/O levels Models
Latching output Models

Summary -- MasTec has 80 +Power Controller models :-

Email and tell us what you need, if it isn't in the present models below, we can build these very quickly for a small additional cost.

DIN Rail Mount Module
Compact, take the minimum of the rail, in other words high density.
Screw Terminal on both the "Control inputs" and "Relay or Transistor outputs". No Molex, Ribbon connectors etc.
DC Models powered by 12-24 VDC
AC Models powered by 100-240VAC
Base models have 4 or 8 relays/transistors - max size is 48 relays/transistors (special edition).
Relay Models - 10 Amps 230 VAC Resistive 2Hz or 2 Amps Inductive 0.5Hz
PNP or NPN Transistor Models 80 VDC up to 2 Amps
CE Certified
Wide temperature operation
DC Set model - Input levels set to Standard Factory Thresholds - On threshold >10VDC - Std Off Threshold <5VDC
DC Preset models - Input levels Preset to Customer Thresholds - On threshold 0 -10VDC - Off Threshold 0-10VDC
DC Adjustable models - Input levels Field adjustable Thresholds - On threshold 0 -10VDC - Off Threshold 0-10VDC
DC Adjustable/Preset models- Input levels Hi Field adjustable * Lo Preset Thresholds - On threshold 0 -10VDC - Off Threshold 0-10VDC
AC Set models Input levels -- 260VAC max - On threshold 80-240 VAC - Off Threshold 0-40VAC
On all models there is an "Invert input line" allow reversing the input data logic - allows either sinking or sourcing data inputs etc .
On all models there is a "Master Output release - input line" that allows the controller to release all outputs to open.
On all models there is an "Invert Master Output release - input line" that allows either a sinking or sourcing control line to release all the outputs. A sinking system can go Hi rather than Lo and release the outputs.
LCD Display option to show input and output states
One shot option Preset with a timer that makes the output go to ON for x Seconds/minutes/hours when a threshold is crossed and then off again. "Early reset OS input line".

Technical Notes:-

Set Models - Factory Set Input thresholds Off/Open <=5VDC and On/Closed => 10VDC (none adjustable in the field)

Preset Models - At Buy Time the Preset Input levels are specified and flashed Off/Open 0-10VDC and On/Closed 0- 10VDC, You choose the level, Off must be less than On level -- of course. (none adjustable in the field)

Field Adjustable Models - Both On and Off Input levels are set in the field by connecting the required threshold voltage levels to specific threshold adjustable inputs using potentiometers or voltage dividers. Off/Open 0-10VDC and On/Closed 0- 10VDC, You choose the level in the field or on the bench, Off must be less than On level -- of course. (adjustable in the field)

Field Adjustable & Preset Models - The On Input levels is set in the field by connecting the required threshold voltage levels to specific threshold adjustable input using potentiometers or voltage dividers. (adjustable in the field)
Off/Open 0-10VDC. (none adjustable in the field)You choose the off level and tell us. Off must be less than On level -- of course.

Threshold and Hystersis Note:

The field adjustable thresholds allows the user to tune the relay or transistors power controller module in the field to give custom levels of hystersis.

It can also be used to allow analog levels, not necessarily logic level systems, to control the relays/transistors. This means controlling on a hi and lo level, temperature, pressure, humidity, level etc--- almost any analog industrial system 0-10VDC, even 4-20mA systems using shunt resistors.

For Logic Level systems, having adjustable input threshold levels, makes it possible to connect these relays /transistors power control modules to almost any digital logic level - 3.3 or 5 VDC for PC or micro outputs or any non standard systems

Some of the models available- there are 2 AC models and 21 DC models - add options - OS or Display or Latching = 80+ models

Relay Models - DC inputs
- all powered by 12-28VDC Data Inputs Types
+ Control Inputs Output Types Input Threshold Points Additional Info

4400RD 4 - Thresholds on/off Set
1 - Invert data Set
1 - Master disable Set
1 - Invert Master disable Set 4 Relays
10amps Resistive 2Hz
2 amps Inductive .5Hz 4 Set Inputs
Off <=5DC
On >=10VDC Max input 28VDC

4004RD 4 - Thresholds on/off Adjustable
1 - On Level Threshold
1 - Off Level Threshold
1 - Invert data Set
1 - Master disable Set
1 - Invert Master disable Set 4 Relays
10amps Resistive 2Hz
2 amps Inductive .5Hz 4 Field Adjustable Inputs
On/Closed - 0-10VDC
Off/Open - 0-10VDC Max input 28VDC

4040RD 4 - Thresholds on/off Preset
1 - Invert data Set
1 - Master disable Set
1 - Invert Master disable Set 4 Relays
10amps Resistive 2Hz
2 amps Inductive .5Hz 4 Presets at order time
Off - 0-10VDC
On - 0-10VDC Max input 28VDC

8800RD 8 - Thresholds on/off Set
1 - Invert data Set
1 - Master disable Set
1 - Invert Master disable Set 8 Relays
10amps Resistive 2Hz
2 amps Inductive .5Hz 8 Set Inputs
Off <=5DC
On >=10VDC Max input 28VDC

8177RD 1 - Thresholds on/off Set
7 - Thresholds on Adjustable
7 - Thresholds off Preset
1 - On Level Threshold
1 - Invert data Set
1 - Master disable Set
1 - Invert Master disable Set 8 Relays
10amps Resistive 2Hz
2 amps Inductive .5Hz 1 Set Input
Off <=5DC
On >=10VDC

7 Field Adjustable Inputs
On/Closed - 0-10VDC +
Off/Open - Preset 0-10VDC Max input 28VDC

8266RD 2 - Thresholds on/off Set
6 - Thresholds on/off Adjustable
1 - On Level Threshold
1 - Off Level Threshold
1 - Invert data Set
1 - Master disable Set
1 - Invert Master disable Set 8 Relays
10amps Resistive 2Hz
2 amps Inductive .5Hz 2 Set Input
Off <=5DC
On >=10VDC

6 Field Adjustable Inputs
On/Closed - 0-10VDC
Off/Open - 0-10VDC Max input 28VDC

8080RD 8 - Thresholds on/off Preset
1 - Invert data Set
1 - Master disable Set
1 - Invert Master disable Set 8 Relays
10amps Resistive 2Hz
2 amps Inductive .5Hz 8 Presets at order time
Off - 0-10VDC
On - 0-10VDC Max input 28VDC

Relay Models - AC inputs
- all powered by 100-240VAC Data Inputs Types
+ Control Inputs Output Types Input Threshold Points Additional Info

4400RA 4 - Thresholds on/off Set
1 - Invert Set
1- Master Disable Set
1 - Invert Master disable Set 4 Relays
10amps Resistive 2Hz
2 amps Inductive .5Hz 4 Set Relays
Off -<=0-40VAC
On ->=80-240VAC Max input 260VAC

8800RA 8 - Thresholds on/off Set
1 - Invert Set
1- Master Disable Set
1 - Invert Master disable Set 8 Relays
10amps Resistive 2Hz
2 amps Inductive .5Hz 8 Set Relays
Off -<=0-40VAC
On ->=80-240VAC Max input 260VAC

PNP Models
- all powered by 12-28VDC Data Inputs Types
+ Control Inputs Output Types Input Threshold Points Additional Info

4400PNP 4 - Thresholds on/off Set
1 - Invert data Set
1 - Master disable Set
1 - Invert Master disable Set 4 PNP Transistors
80VDC
2 amps 4 Set Inputs
Off <=5DC
On >=10VDC Max input 28VDC

4004PNP 4 - Thresholds on/off Adjustable
1 - On Level Threshold
1 - Off Level Threshold
1 - Invert data Set
1 - Master disable Set
1 - Invert Master disable Set 4 PNP Transistors
80VDC
2 amps 4 Field Adjustable Inputs
On/Closed - 0-10VDC
Off/Open - 0-10VDC Max input 28VDC

4040PNP 4 - Thresholds on/off Preset
1 - Invert data Set
1 - Master disable Set
1 - Invert Master disable Set 4 PNP Transistors
80VDC
2 amps 4 Presets at order time
Off - 0-10VDC
On - 0-10VDC Max input 28VDC

8800PNP 8 - Thresholds on/off Set
1 - Invert data
1 - Master disable Set
1 - Invert Master disable Set 8 PNP Transistors
80VDC
2 amps 8 Set Inputs
Off <=5DC
On >=10VDC Max input 28VDC

8177PNP 1 - Thresholds on/off Set
7 - Thresholds on Adjustable
7 - Thresholds off Preset
1 - On Level Threshold
1 - Invert data Set
1 - Master disable Set
1 - Invert Master disableSet 8 PNP Transistors
80VDC
2 amps 1 Set Input
Off <=5DC
On >=10VDC

7 Field Adjustable Inputs
On/Closed - 0-10VDC
Off/Open - Preset Max input 28VDC

8206PNP 2 - Thresholds on/off Set
6 - Thresholds on/off Adjustable
1 - On Level Threshold
1 - Off Level Threshold
1 - Invert data Set
1 - Master disable Set
1 - Invert Master disable Set 8 PNP Transistors
80VDC
2 amps 2 Set Input
Off <=5DC
On >=10VDC

6 Field Adjustable Inputs
On/Closed - 0-10VDC
Off/Open - 0-10VDC Max input 28VDC

8080PNP 8 - Thresholds on/off Preset
1 - Invert data Set
1 - Master disable Set
1 - Invert Master disable Set 8 PNP Transistors
80VDC
2 amps 8 Presets at order time
Off - 0-10VDC
On - 0-10VDC Max input 28VDC

NPN Models
- all powered by 12-28VDC Data Inputs Types
+ Control Inputs Output Types Input Threshold Points Additional Info

4400NPN 4 - Thresholds on/off Set
1 - Invert data Set
1 - Master disable Set
1 - Invert Master disable Set 4 NPN Transistors
80VDC
2 amps 4 Set Inputs
Off <=5DC
On >=10VDC Max input 28VDC

4004NPN 4 - Thresholds on/off Adjustable
1 - On Level Threshold
1 - Off Level Threshold
1 - Invert data Set
1 - Master disable Set
1 - Invert Master disable Set 4 NPN Transistors
80VDC
2 amps 4 Field Adjustable Inputs
On/Closed - 0-10VDC
Off/Open - 0-10VDC Max input 28VDC

4040NPN 4 - Thresholds on/off Preset
1 - Invert data Set
1 - Master disable Set
1 - Invert Master disable Set 4 NPN Transistors
80VDC
2 amps 4 Presets at order time
Off - 0-10VDC
On - 0-10VDC Max input 28VDC

8800NPN 8 - Thresholds on/off Set
1 - Invert data Set
1 - Master disable Set
1 - Invert Master disable Set 8 NPN Transistors
80VDC
2 amps 8 Set Inputs
Off <=5DC
On >=10VDC Max input 28VDC

8177NPN 1 - Thresholds on/off Set
7 - Thresholds on Adjustable
7 - Thresholds off Preset
1 - On Level Threshold
1 - Invert data Set
1 - Master disable Set
1 - Invert Master disable Set 8 NPN Transistors
80VDC
2 amps 1 Set Input
Off <=5DC
On >=10VDC

7 Field Adjustable Inputs
On/Closed - 0-10VDC
Off/Open - Preset Max input 28VDC

8206NPN 2 - Thresholds on/off Set
6 - Thresholds on/off Adjustable
1 - On Level Threshold
1 - Off Level Threshold
1 - Invert data Set
1 - Master disable Set
1 - Invert Master disable Set 8 NPN Transistors
80VDC
2 amps 2 Set Input
Off <=5DC
On >=10VDC

6 Field Adjustable Inputs
On/Closed - 0-10VDC
Off/Open - 0-10VDC Max input 28VDC

8080NPN 8 - Thresholds on/off Preset
1 - Invert data Set
1 - Master disable Set
1 - Invert Master disable Set 8 NPN Transistors
80VDC
2 amps 8 Presets at order time
Off - 0-10VDC
On - 0-10VDC Max input 28VDC

Options:-

Add -lcd --- for the LCD display function and module - LCD Displays Display of the input and output states.

Add -os --- for the One Shot function - this makes the output turn on for a Preset time using a timer in the power controller. At purchase time you will need to advise the OS time so it can be programmed in. An additional Set input allows all the OS timer to be reset.

Add -latch --- for the Latch Output function - this makes the output turn on when the input cross the on threshold and makes the output turn off again when the same input level goes below the off threshold level and back up to the on threshold level. In other words there has to be two cycles of the input from off to on to ff to on to turn the output on and off. An additional Set input allows all the Latching Outputs to be reset.

Tell us what you need for your OEM system.

© MasTec Ltd

Relay Models - DC inputs - all powered by 12-28VDC	Data Inputs Types + Control Inputs	Output Types	Input Threshold Points	Additional Info
4400RD	4 - Thresholds on/off Set 1 - Invert data Set 1 - Master disable Set 1 - Invert Master disable Set	4 Relays 10amps Resistive 2Hz 2 amps Inductive .5Hz	4 Set Inputs Off <=5DC On >=10VDC	Max input 28VDC
4004RD	4 - Thresholds on/off Adjustable 1 - On Level Threshold 1 - Off Level Threshold 1 - Invert data Set 1 - Master disable Set 1 - Invert Master disable Set	4 Relays 10amps Resistive 2Hz 2 amps Inductive .5Hz	4 Field Adjustable Inputs On/Closed - 0-10VDC Off/Open - 0-10VDC	Max input 28VDC
4040RD	4 - Thresholds on/off Preset 1 - Invert data Set 1 - Master disable Set 1 - Invert Master disable Set	4 Relays 10amps Resistive 2Hz 2 amps Inductive .5Hz	4 Presets at order time Off - 0-10VDC On - 0-10VDC	Max input 28VDC
8800RD	8 - Thresholds on/off Set 1 - Invert data Set 1 - Master disable Set 1 - Invert Master disable Set	8 Relays 10amps Resistive 2Hz 2 amps Inductive .5Hz	8 Set Inputs Off <=5DC On >=10VDC	Max input 28VDC
8177RD	1 - Thresholds on/off Set 7 - Thresholds on Adjustable 7 - Thresholds off Preset 1 - On Level Threshold 1 - Invert data Set 1 - Master disable Set 1 - Invert Master disable Set	8 Relays 10amps Resistive 2Hz 2 amps Inductive .5Hz	1 Set Input Off <=5DC On >=10VDC 7 Field Adjustable Inputs On/Closed - 0-10VDC + Off/Open - Preset 0-10VDC	Max input 28VDC
8266RD	2 - Thresholds on/off Set 6 - Thresholds on/off Adjustable 1 - On Level Threshold 1 - Off Level Threshold 1 - Invert data Set 1 - Master disable Set 1 - Invert Master disable Set	8 Relays 10amps Resistive 2Hz 2 amps Inductive .5Hz	2 Set Input Off <=5DC On >=10VDC 6 Field Adjustable Inputs On/Closed - 0-10VDC Off/Open - 0-10VDC	Max input 28VDC
8080RD	8 - Thresholds on/off Preset 1 - Invert data Set 1 - Master disable Set 1 - Invert Master disable Set	8 Relays 10amps Resistive 2Hz 2 amps Inductive .5Hz	8 Presets at order time Off - 0-10VDC On - 0-10VDC	Max input 28VDC

Relay Models - AC inputs - all powered by 100-240VAC	Data Inputs Types + Control Inputs	Output Types	Input Threshold Points	Additional Info
4400RA	4 - Thresholds on/off Set 1 - Invert Set 1- Master Disable Set 1 - Invert Master disable Set	4 Relays 10amps Resistive 2Hz 2 amps Inductive .5Hz	4 Set Relays Off -<=0-40VAC On ->=80-240VAC	Max input 260VAC
8800RA	8 - Thresholds on/off Set 1 - Invert Set 1- Master Disable Set 1 - Invert Master disable Set	8 Relays 10amps Resistive 2Hz 2 amps Inductive .5Hz	8 Set Relays Off -<=0-40VAC On ->=80-240VAC	Max input 260VAC

PNP Models - all powered by 12-28VDC	Data Inputs Types + Control Inputs	Output Types	Input Threshold Points	Additional Info
4400PNP	4 - Thresholds on/off Set 1 - Invert data Set 1 - Master disable Set 1 - Invert Master disable Set	4 PNP Transistors 80VDC 2 amps	4 Set Inputs Off <=5DC On >=10VDC	Max input 28VDC
4004PNP	4 - Thresholds on/off Adjustable 1 - On Level Threshold 1 - Off Level Threshold 1 - Invert data Set 1 - Master disable Set 1 - Invert Master disable Set	4 PNP Transistors 80VDC 2 amps	4 Field Adjustable Inputs On/Closed - 0-10VDC Off/Open - 0-10VDC	Max input 28VDC
4040PNP	4 - Thresholds on/off Preset 1 - Invert data Set 1 - Master disable Set 1 - Invert Master disable Set	4 PNP Transistors 80VDC 2 amps	4 Presets at order time Off - 0-10VDC On - 0-10VDC	Max input 28VDC
8800PNP	8 - Thresholds on/off Set 1 - Invert data 1 - Master disable Set 1 - Invert Master disable Set	8 PNP Transistors 80VDC 2 amps	8 Set Inputs Off <=5DC On >=10VDC	Max input 28VDC
8177PNP	1 - Thresholds on/off Set 7 - Thresholds on Adjustable 7 - Thresholds off Preset 1 - On Level Threshold 1 - Invert data Set 1 - Master disable Set 1 - Invert Master disableSet	8 PNP Transistors 80VDC 2 amps	1 Set Input Off <=5DC On >=10VDC 7 Field Adjustable Inputs On/Closed - 0-10VDC Off/Open - Preset	Max input 28VDC
8206PNP	2 - Thresholds on/off Set 6 - Thresholds on/off Adjustable 1 - On Level Threshold 1 - Off Level Threshold 1 - Invert data Set 1 - Master disable Set 1 - Invert Master disable Set	8 PNP Transistors 80VDC 2 amps	2 Set Input Off <=5DC On >=10VDC 6 Field Adjustable Inputs On/Closed - 0-10VDC Off/Open - 0-10VDC	Max input 28VDC
8080PNP	8 - Thresholds on/off Preset 1 - Invert data Set 1 - Master disable Set 1 - Invert Master disable Set	8 PNP Transistors 80VDC 2 amps	8 Presets at order time Off - 0-10VDC On - 0-10VDC	Max input 28VDC

NPN Models - all powered by 12-28VDC	Data Inputs Types + Control Inputs	Output Types	Input Threshold Points	Additional Info
4400NPN	4 - Thresholds on/off Set 1 - Invert data Set 1 - Master disable Set 1 - Invert Master disable Set	4 NPN Transistors 80VDC 2 amps	4 Set Inputs Off <=5DC On >=10VDC	Max input 28VDC
4004NPN	4 - Thresholds on/off Adjustable 1 - On Level Threshold 1 - Off Level Threshold 1 - Invert data Set 1 - Master disable Set 1 - Invert Master disable Set	4 NPN Transistors 80VDC 2 amps	4 Field Adjustable Inputs On/Closed - 0-10VDC Off/Open - 0-10VDC	Max input 28VDC
4040NPN	4 - Thresholds on/off Preset 1 - Invert data Set 1 - Master disable Set 1 - Invert Master disable Set	4 NPN Transistors 80VDC 2 amps	4 Presets at order time Off - 0-10VDC On - 0-10VDC	Max input 28VDC
8800NPN	8 - Thresholds on/off Set 1 - Invert data Set 1 - Master disable Set 1 - Invert Master disable Set	8 NPN Transistors 80VDC 2 amps	8 Set Inputs Off <=5DC On >=10VDC	Max input 28VDC
8177NPN	1 - Thresholds on/off Set 7 - Thresholds on Adjustable 7 - Thresholds off Preset 1 - On Level Threshold 1 - Invert data Set 1 - Master disable Set 1 - Invert Master disable Set	8 NPN Transistors 80VDC 2 amps	1 Set Input Off <=5DC On >=10VDC 7 Field Adjustable Inputs On/Closed - 0-10VDC Off/Open - Preset	Max input 28VDC
8206NPN	2 - Thresholds on/off Set 6 - Thresholds on/off Adjustable 1 - On Level Threshold 1 - Off Level Threshold 1 - Invert data Set 1 - Master disable Set 1 - Invert Master disable Set	8 NPN Transistors 80VDC 2 amps	2 Set Input Off <=5DC On >=10VDC 6 Field Adjustable Inputs On/Closed - 0-10VDC Off/Open - 0-10VDC	Max input 28VDC
8080NPN	8 - Thresholds on/off Preset 1 - Invert data Set 1 - Master disable Set 1 - Invert Master disable Set	8 NPN Transistors 80VDC 2 amps	8 Presets at order time Off - 0-10VDC On - 0-10VDC	Max input 28VDC